Use silage bags

Ideas for more
efficient dairy
farming.


by Gunnar Josefsson,
Marcia Miquelon and
Larry Chapman

University of Wisconsin, Madison
Healthy Farmers, Healthy Profits Project

There are many ways to store silage on your farm. Each farmer needs to find out what works for him or her. Most farmers consider bunkers, top unloading tower silos, and bagged silage before making their choice. Tower silos are the most widely used. Bunkers and silage bags have become more common in recent years.

Why use silage bags?

Bagged silage is a relatively new method that is becoming more widely used. Farmers may want to consider this option before deciding how to store silage on their farm.

Among the possible advantages are:

• Lower total annual costs.
• Lower initial investment.
• Much of investment is in machinery; not in structures which are hard to sell if plans change.
• Low storage losses due to spoilage.
• Higher quality silage.
• Potential to reduce work hazards.

bagged silage
Bagged Silage: an option for small, average and large herds.

Bagged silage has its disadvantages as well as advantages. However, in some situations it can improve silage management. Farmers need to compare advantages and disadvantages of different storage methods.

How much does bagging cost?

Table 1 below provides a comparison of the capital investment for different storage methods. When estimating how costly different alternatives are, it is very important to consider all costs; not only the cost of ownership of structures. Table 2 below compares the TOTAL annual costs. These costs include ownership costs (interest and principal on capital invested in structures and equipment) as well as operational costs such as labor, maintenance, repairs, fuel, plastic, and property tax on taxable structures. The amount of spoilage (storage loss) is assigned a dollar value and included with operational costs.
Table 1: Initial Capital Investment for Silage Storage (Holmes, 1995, modified)
 Storage Capacity1) Concrete Stave Silo Concrete Bunker Silo Silage Bags
1,097 ton (384 ton DM)2) $73,825 $58,525 $33,895
2,194 ton (768 ton DM)2) $105,985 $78,945 $40,715
4,389 ton (1,536 ton DM)2) $202,345 $135,603 $54,355

1) Estimates assume 65% moisture content.
2) Storage capacities correspond to needs for 55,110 and 219 cow herds (based on 7.0 ton forage per year per adult cow with replacement).
 
Table 2: Total Annual Costs for Silage Storage (Holmes, 1995, modified)
  Concrete Stave Concrete
Storage Capacity1) Silo Bunker Silo Silage Bags
1,097 ton (384 ton DM)2) $17,502 $17,290 $14,703
2,194 ton (768 ton DM)2) $27,755 $28,219 $24,322
4,389 ton (1,536 ton DM)2) $53,702 $53,027 $43,562

1) Estimates assume 65% moisture content.
2) Storage capacities correspond to needs for 55,110 and 219 cow herds (based on 7.0 ton forage per year per adult cow with replacement).

This material was developed by the Healthy Farmers, Healthy Profits Project, whose goal is to find and share work efficiency tips that maintain farmers' health and safety and also increase profits.

Will bagged silage save money?

• A farm with a 55 cow herd may save up to $2,800 per year by choosing to store all silage in bags rather than in new tower silos.
• A farm with a 220 cow herd may save up to $10,000 per year by using bags instead of new bunkers. All financial comparisons depend on what assumptions are made and what numbers are used. Find out what the costs would be
in your case.

Are silage bags safer?

Storing silage in bags may help reduce the conventional safety hazards associated with silage work. Because of the low storage height, there is little danger of falls from elevation. Silage gas exposure can occur, but the hazard is greatly reduced because of the natural ventilation outdoors. Thus, more widespread use of bagged silage may help to reduce the overall number of silage-related injuries. You can get more information on silage storage alternatives by contacting your county extension agent.

 

 

For more information, call (608) 252-1054 or visit our website at http://bse.wisc.
edu/hfhp/
Material is not copyrighted. Feel free to reproduce; please mention source: University of Wisconsin Healthy Farmers, Healthy Profits Project, August, 2000; Second Edition.

Authors: Gunnar Josefsson, Marcia Miquelon and Larry Chapman, Department of Biological Systems Engineering, College of Agricultural and Life Sciences, 460 Henry Mall, University of Wisconsin, Madison, WI 53706.

Research for this publication: was funded by the U.S. Centers for Disease Control and Prevention’s National Institute for Occupational Safety and Health (NIOSH).

Work Efficiency Tip Sheet: Use silage bags